Convert your generator to LPG/CNG gas and enjoy massive savings with Gasgen technologies

Introduction

Good afternoon, everybody! In this article, we will guide you through the process of installing a dual fuel carburetor on an AI Power 4500-watt generator. This modification not only enhances the versatility of your generator but also saves you money by allowing you to utilize LPG (propane) or CNG (compressed natural gas). Let's dive into the installation process!

Step-by-Step Installation

1. Prepare for Installation

Before you start, ensure that your generator is off and the fuel supply is shut off. This is crucial for safety. Begin by removing the airbox assembly of the generator.

2. Remove the Airbox Assembly

• Disconnect any hoses connected to the airbox.
• If applicable, remove any screws that hold it in place.
• Take note of the gaskets present around the airbox, as you will likely reuse them if they are in good condition.

3. Disconnect the Fuel Line

• Carefully disconnect the existing fuel line from the carburetor. If there is gasoline in the line, use a container to catch any spilled fuel. In this case, our generator is empty.

4. Remove the Old Carburetor

• Pull the carburetor out slightly to disconnect the choke lever and the linkage from the throttle.
• Once released, you can set the old carburetor aside.

5. Inspect the Gaskets

• Check the gaskets on the generator. If they are old and brittle, replace them with new ones included with your dual fuel carburetor.

6. Prepare the New Dual Fuel Carburetor

• Take the new dual fuel carburetor and make sure it matches the original in terms of fittings.
• The new carburetor will likely have additional features including an air-fuel mixture screw and a fuel drain for easy maintenance.

7. Install the New Carburetor

• To install, you may need to remove screws from the bracket attached to the diaphragm of the new carburetor. This helps to position it correctly without damaging the generator's framework.
• Carefully manipulate the new carburetor into place and reconnect the throttle linkage and spring before pushing the carburetor completely in.

8. Secure the Carburetor

• Once everything is in place, reattach the screws to secure the carburetor.

9. Reattach the Airbox

• Reinstall the airbox assembly, ensuring that all connections are secure and all screws are fastened.

10. Connect the Fuel Line

• With the airbox secured, connect your fuel line to the new carburetor. Ensure that the fittings are tight and that there are no leaks.

11. Preparing for Operation

• Double-check all connections and ensure that the fuel is off for now. Set your choke lever as needed based on whether you are starting on gasoline or propane.

12. Testing the System

• Turn on the propane tank, set the choke lever accordingly, and start the generator. It should run smoothly without any adjustment needed for the air-fuel mixture.

Conclusion

Congratulations! You have successfully converted your generator to dual fuel, allowing you to use both gasoline and LPG/CNG. This modification can lead to significant savings in fuel costs, and it's a great way to enhance the capabilities of your generator.

Keywords

• Generator
• Dual fuel carburetor
• LPG
• CNG
• Installation
• Air-fuel mixture
• Gasoline
• Propane
• Savings

FAQ

1. Why should I convert my generator to operate on LPG/CNG?
Converting your generator allows you to use more cost-effective fuels like propane or natural gas, which can result in significant fuel savings.

2. Can I still use gasoline after converting to dual fuel?
Yes! The dual fuel carburetor allows you to still use gasoline in addition to LPG/CNG.

3. Is the installation process complicated?
While some mechanical skills are required, the installation process follows clear steps and can typically be completed with basic tools.

4. What if I encounter issues when starting the generator?
If you experience issues, double-check that all connections are tight, and the fuel supply is open. Adjust the air-fuel mixture screw if necessary.

5. Where can I purchase a dual fuel carburetor?
You can find dual fuel carburetors online or at home improvement stores. Ensure you select one that is compatible with your generator model.